Rapid Prototyping Services | 3D Printing Solutions

Rapid Prototyping

What Is Rapid Prototyping?

Rapid prototyping is a method of quickly creating a scale model or prototype of a physical part or assembly using 3D computer-aided design (CAD) data. It allows for the rapid iteration and testing of design concepts before full-scale production, helping to identify and address potential issues early in the development process.
Stuck on a new product idea? Bring it to life! Our expert Rapid Prototyping Services bridge the gap between imagination and reality. We craft physical models fast, allowing you to see, touch, and test your designs before committing to production. Let's turn your vision into a tangible success story.

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SERVICE

Rapid 3D Printing Processes

3D printing is a highly popular method for rapid prototyping due to its speed and cost-effectiveness. Services like SCADD can produce and ship certain 3D printed parts within just one day at a very low cost.

The three primary 3D printing techniques used for rapid prototyping are selective laser sintering (SLS), stereolithography (SLA), and fused deposition modeling (FDM).

SLS is renowned for its versatility, offering a combination of quick production, strong mechanical properties, fine detail resolution, and affordability.

SLA stands out for its exceptional surface finish and unmatched detail accuracy and tolerances. It is particularly effective for creating clear parts, especially with finishes like QuickClear.

FDM is known for its ability to work with a diverse range of engineered thermoplastics, including ABS, PC, and ULTEM. This method is excellent for rapidly producing larger, bulkier parts, with the capability to create pieces up to 36 inches in a single print.

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How to Choose Right Types!

Types of Rapid Prototype Techniques

Additive Manufacturing & Subtractive Manufacturing

CNC Machining & Sheet Metal Fabrication

Injection Molding & Casting and Molding

Laser Cutting and Engraving

Rapid Injection Molding

Rapid plastic injection molding produces a durable set of identical parts, ideal for high-fidelity product evaluations and bridge tooling for temporary production during a product launch. The typical lead time for rapid tooling is 2-3 weeks, though SCADD's Quick-Turn Molding option can deliver parts in as little as five days. This method may be preferred over additive manufacturing or machining due to its ability to meet strict material requirements and mechanical specifications that other methods cannot achieve. Although rapid injection molding takes longer than 3D printing or CNC machining, it is crucial for producing a higher volume of parts that closely match the final geometric form. Injection molding excels in this area, offering high repeatability and near-net final shapes.

Rapid CNC Machining

CNC milling and CNC turning are excellent rapid prototyping solutions for items that must be evaluated in their ultimate material, such as those cut from fully dense stock. SCADD can mill a wide range of metals and polymers. Many CNC machined parts can be created and sent in under a week. CNC expedite options are available when quoting, and SCADD's cost-effective, market-based pricing allows engineers to buy numerous prototypes at once for speedy product review.

CNC machined products take longer to produce than 3D printed parts due to additional machine setup and run time. 3D prints are manufactured directly digitally, with few preparations or post-processing steps required.

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Our Rapid Prototyping Services

3D printing

Functional prototyping

Presentation model

Proof of concept

Alpha & Beta build

Aesthetic prototype

Benefits of Rapid Prototyping Services

Accelerated Learning Curve: Rapid prototyping allows teams to quickly gain insights and learn from failures, leading to accelerated learning and skill development.

Early Concept Validation: Rapid prototyping enables early validation of product concepts and ideas, helping to determine feasibility and market potential before significant resources are invested.

Agile Adaptation: Rapid prototyping facilitates agile adaptation to changing requirements and market conditions, allowing for quick adjustments and iterations as needed.

Reduced Time-to-Feedback: Rapid prototyping shortens the time between design iterations and user feedback, enabling faster refinement and improvement of the product.

Enhanced Stakeholder Engagement: Rapid prototyping promotes active involvement and engagement from stakeholders, fostering a collaborative and transparent development process.

Risk Reduction through Fail-Fast Approach: Rapid prototyping encourages a fail-fast approach, where potential risks and issues are identified and addressed early in the process, minimizing the likelihood of costly failures later on.

Our Milestone With Rapid Prototyping

500 +

Repeat Business

100 +

Global Client

350 +

Completed Projects

20 +

Countries Served

WHY CHOOSE US

Why Choose Us For Your Rapid Prototyping Solutions?

Skip prototype delays! Sudarshan CADD Tech brings your brainwaves to market in days, not weeks. Our expert engineers, state-of-the-art equipment, and streamlined process turn ideas into reality, fast.

Endless Options, Easy to Use & Vetted Network

Accurate models using high end 3D printers

Fast turnaround of the projects tasks

Partnering with quality product manufacturers

Quality check and in-house testing facility

Accurate drawing documentation

Better utilization of resources

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FAQ

What is rapid prototyping?

Rapid prototyping is a process used in product development to quickly create physical prototypes of a design concept. It involves using computer-aided design (CAD) software and additive manufacturing technologies, such as 3D printing, to produce prototypes rapidly and cost-effectively.

What are the different types of rapid prototyping technologies?

There are several rapid prototyping technologies available, including stereolithography (SLA), selective laser sintering (SLS), fused deposition modeling (FDM), digital light processing (DLP), and selective laser melting (SLM). Each technology has its advantages and limitations in terms of materials, resolution, speed, and cost.

What are some common applications of rapid prototyping?

Rapid prototyping is used across various industries and applications, including product design and development, engineering and manufacturing, medical device prototyping, architectural modeling, aerospace and automotive prototyping, and consumer electronics prototyping.

What are the advantages of rapid prototyping over traditional prototyping methods?

Some advantages of rapid prototyping over traditional prototyping methods include faster turnaround times, lower costs for small-batch production, greater design flexibility, reduced material waste, and the ability to produce complex geometries that are difficult or impossible to achieve with traditional methods.

What are some limitations or challenges of rapid prototyping?

Some limitations or challenges of rapid prototyping include limitations in material selection and properties, limited accuracy and resolution compared to traditional manufacturing methods, post-processing requirements for certain technologies, and challenges in scaling up production for mass manufacturing.

Rapid Prototyping Services | 3D Printing